How To install a BNC in an Altoids Tin

How To install a BNC in an Altoids Tin

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BNC Installed in Altoids Tin
BNC Installed in Altoids Tin

I use Altoids Tins to hold most of my small oscillators that I build and I install a BNC connection in the side of the Altoids tin to output the signal
The BNC mounts nicely in the Altoids Tin if mounted correctly, allowing the lid to close, so I developed a process for mounting the BNC connector that works every time

Tools/parts Need
1 – Altoids Tin
2 – Panel Mount BNC with Nut
3 – Step Drill bit (narrower is better, but any will do)
4 – Drill for Step Drill, I prefer cordless but any will do
5 – Center Punch
6 – Small utility file
7 – plastic Electrical Tape to insulate the inside of the Altoids Tin

BNC before installation
BNC before installation

I started the process by closing the Altoids Lid and placing a mark ½ between the bottom of the lid rim and the bottom of the case, and far enough away from the corners to allow the BNC to mount flush
I prefer to mount my BNC in the side of the Altoids Tin, but any side will work

Center Punch the Tin to ensure the drill will not drift

Use a Punch to mark the hole location
Use a Punch to mark the hole location

Use the step drill to drill a hole until you hit the 3/8 step

Measure the size needed on the step drill
Measure the size needed on the step drill

Insert the BNC into the hole from the outside

Insert the BNC Into the Altoids Tin
Insert the BNC Into the Altoids Tin

Install the nut on the inside (back) of the BNC and tighten

Tighten the Nut to the back of the BNC
Tighten the Nut to the back of the BNC

Rotate the outside of the BNC until there is a flat side at the top and bottom of the BNC, this will allow the lid to close
Turn BNC

Use pliers to turn the BNC
Use pliers to turn the BNC

The completed BNC should be turned like this

BNC Lined Up
BNC Lined Up

Open the Lid and install strips of electrical tape to cover all of the inside, this will insulate the installed circuit from the metal of the Altoids Tin

Line the inside of the Tin with Electric Tape - NOT BLACK
Line the inside of the Tin with Electric Tape – NOT BLACK

The Altoids Tin is complete and ready to have a circuit installed – I use hot glue to hold my circuit boards in place

BNC Installed in Altoids Tin
BNC Installed in Altoids Tin

Quick Video of the entire process

How To install a BNC in an Altoids Tin

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